FREE TEMPLATES — CPA/SFPSG COMPLIANT

Excavator Lift Plan Template & Risk Assessment

Professional, CPA/SFPSG compliant templates developed by a CPCS Appointed Person with over 35 years of construction industry experience. Download, customise, and use on your projects — completely free.

Why Use These Templates?

Most excavator lift plan templates available online are generic, incomplete, or fail to address the specific requirements of the CPA/SFPSG Guidance on the Use of Excavators as Cranes (CIG 0801). These templates have been built from the ground up to address every requirement in the guidance — not adapted from a general crane lift plan.

Built to CPA/SFPSG CIG 0801

Every section maps directly to the CPA/SFPSG guidance (Fourth Revision, October 2018). Includes excavator-specific requirements that generic lift plan templates miss entirely — justification for excavator use, pick and carry provisions, lift mode confirmation, and RCI/overload alarm management.

Fully Referenced Controls

The risk assessment contains 23 hazard categories with control measures that reference specific CPA sections, LOLER regulations, BS 7121-1:2016, CDM 2015, PUWER 1998, and OPERC guidance. Not vague statements — precise, auditable controls.

Ready to Use

Both templates are in .docx format. The lift plan has fillable fields for your project details. The risk assessment is pre-populated with initial and residual risk ratings using a 5×5 matrix — just review, adjust for your site-specific conditions, and print.

TEMPLATE 1

Excavator Lift Plan Template

A comprehensive 12-section lift plan template covering every aspect of excavator lifting operations. Designed to meet the requirements of LOLER 1998, BS 7121-1:2016, CDM 2015, and the CPA/SFPSG guidance in full.

Download Lift Plan Template (.docx)

What's Included:

Section 0 — Justification

Why an excavator has been selected over purpose-designed lifting equipment. The CPA's primary emphasis — an excavator should never be the default choice.

Sections 1–2 — Documentation & Location

Supporting safe system of work documents, site address, and specific lift location details.

Section 3 — Lifting Appliance

Make, model, configuration, safety systems (RCI, check valves, overload warning), duties chart reference, and thorough examination status.

Section 4 — Ground Conditions

Separate tables for tracked and wheeled machines with bearing pressure calculations, mat/spreader requirements, and proximity to excavations.

Section 5 — Competencies

CPCS/NPORS card requirements for AP, Lifting Supervisor (A62/N405), Operator (A58c/A59c), Slinger-Signaller (A40), and Vehicle Marshall (A73).

Sections 6–8 — Comms, Hazards & Weather

Communication methods, 22 pre-populated proximity hazards with control fields, and weather monitoring requirements.

Section 9 — Lifting Procedure

Written prompts guiding the sequence of operations, pick-up/set-down points, travel routes, exclusion zones, and contingency procedures.

Section 10 — Schedule of Lifts

Lift description, category (per CPA Figure 3), load weight, radius, SWL, and utilisation percentage for each lift.

Sections 11–12 — Change Management & Briefing

Change log and signature blocks for the entire lifting team.

Appendix A — OPERC Hand Signals

All 19 excavator-specific hand signals from the OPERC Voluntary Code of Practice with full stance descriptions.

23 Pre-Populated Hazards Across 5 Categories:

Planning (Hazards 1–4)

Lift plan authoring, competency verification, equipment suitability justification, ground conditions and bearing pressure calculations.

Delivery & Set-Up (Hazards 5–7)

Appliance delivery to site, maintenance and daily pre-use checks (CPA Annex E), work adjacent to excavations.

Machine Movement (Hazards 8–11)

Travel without load, pick and carry operations with specific load charts, fork attachment operations loaded and unloaded.

Lifting Activities (Hazards 12–21)

Encroachment, delivery offloading, fall protection, operative positioning, hand signal communication, blind lifting, accessory failure, person/load interface for both suspended loads and fork tines.

Environmental & Safety Systems (Hazards 22–23)

Weather conditions and wind speed limits, RCI/overload alarm interference — including why early alarm sounding over the end is normal and must not be disabled.

TEMPLATE 2

Excavator Lifting Operations Risk Assessment

A fully populated activity risk assessment with 23 hazard categories specific to excavator lifting operations. Every control measure references the relevant CPA section, regulation, or standard. A4 landscape format with colour-coded 5×5 risk matrix.

Risk Rating Structure

12–25Unacceptable — do not proceed
5–10Acceptable with controls in place
1–4Acceptable
Download Risk Assessment (.docx)

Standards & Guidance Referenced

CPA/SFPSG CIG 0801

Guidance on the Use of Excavators as Cranes (4th Rev, Oct 2018)

LOLER 1998

Lifting Operations and Lifting Equipment Regulations

BS 7121-1:2016

Code of Practice for Safe Use of Cranes

CDM 2015

Construction (Design and Management) Regulations

PUWER 1998

Provision and Use of Work Equipment Regulations

BS EN 474

Earth-Moving Machinery — Safety

OPERC VCOP

Hand Signals for Excavators Used as Cranes

CPA Ground Conditions

Guidance on Ground Conditions for Construction Equipment

CPA Quick Hitches

Guidance on the Safe Use of Quick Hitches on Excavators

Important Notice

These templates are provided as a starting point for your excavator lifting operations documentation. It is your responsibility to review, adapt, and complete them for your specific project, site conditions, equipment, and lifting operations. A competent Appointed Person must prepare or review the completed lift plan before operations commence.

As per BS 7121-1:2016, CDM 2015, and LOLER 1998, the user must ensure they properly risk assess and plan their own lifting operations to discharge their legal requirements. No liability is accepted for incidents resulting from the use of these templates.

Need a Professional Lift Plan?

These templates are great for straightforward lifts. For complex operations, tandem lifts, blind lifts, or anything near capacity — get a professional lift plan from a CPCS Appointed Person with 35 years of experience.

Fast turnaround. Tier 1 contractor approved. LOLER compliant.